Integrated Custom Lighting Manufacturing for Global Projects
Vertically integrated manufacturing delivering high-pressure die casting, precision CNC machining, C5 marine-grade powder coating, SMT/assembly, and in-house laboratory testing for EPC contractors, municipal tenders, and lighting distributors worldwide.
24h Dialux & Tender Support
Rapid 3D photometric calculation, IES file generation, and technical specification compliance for municipal bids.
Custom Tooling & Mold Making
In-house mold design and rapid CNC prototyping for proprietary luminaire housings and optical modifications.
Severe Climate Durability
C5 marine-grade powder coating, IP66/IP67 ingress protection, and thermal protection for desert & coastal projects.
FCL Container Optimization
Engineered modular packaging minimizing shipping volume and lowering landed transport costs for volume importers.
Integrated Lighting Manufacturing Process
Our complete in-house production ecosystem ensures strict control over mechanical tolerances, thermal dissipation, and optical accuracy across every production batch.
Product Design & Engineering
Structural finite element analysis (FEA), thermal modeling, and optical simulation ensure smooth transition from concept sketches to mass production.
Tooling & Mold Making
In-house mold tooling facilities capable of producing complex heat sink fin geometries, optical cavities, and custom housing branding.
Aluminum Die Casting
High-tonnage die-casting machines produce dense, low-porosity aluminum enclosures with superior mechanical strength and thermal conductivity.
Precision CNC Machining
Multi-axis CNC finishing for precise gasket seating, accurate lens mounting threads, and tight dimensional tolerances across fixtures.
Surface Treatment & Coating
Multi-stage chemical pre-treatment and automated electrostatic powder coating engineered for 1,000+ hour salt spray corrosion resistance.
Assembly & Driver Integration
Multi-station ESD-safe assembly lines with automated screw fastening, waterproof silicone gasket injection, and standardized driver wiring.
Testing & Quality Inspection
Rigorous 100% burn-in testing, high-voltage insulation tests, ground continuity checks, and optical parameter verification before packing.
In-House Lighting Testing Laboratory
Testing Built Into Every Production Batch. Our testing facility is equipped with dedicated instruments to verify compliance with international commercial lighting standards.
3G Vibration & Drop Testing
3G vibration test table and package drop testers ensuring luminaire mechanical integrity on road poles and overpasses.
Photometric Distribution System
Full-field goniophotometer generating accurate optical polar curves and certified IES/LDT files for Dialux calculations.
Integrating Sphere Spectroscopy
High-precision optical spectrometer analyzing total luminous flux, CRI (Ra), CCT (Kelvin), and system efficacy (lm/W).
Lightning Surge Immunity Testing
Surge immunity generators testing driver circuit protection against 6kV/10kV/20kV electrical lightning spikes.
Constant Temp & Humidity Chambers
Thermal test chambers (-40°C to +85°C) simulating desert heat and sub-zero freeze cycles for outdoor driver stability.
UV Weathering & Aging Chambers
Ultraviolet radiation chambers testing optical PC/PMMA lens anti-yellowing performance and coating stability.
Ingress Protection (IP) Testing
High-pressure water spray and sand/dust test chambers validating IP65 and IP66 ingress protection reliability.
Accelerated Lifetime & Burn-In
100% 24–48 hour burn-in aging racks monitoring thermal junction temperatures and electrical driver stability.
OEM & ODM Customization Workflow
From technical drawings to full container delivery, our streamlined OEM/ODM process ensures prompt execution and confidential intellectual property management.
Share Requirements
Provide project specifications, target lux levels, CAD/STEP drawings, or benchmark samples.
Engineering & Prototyping
Optical simulation, structural thermal analysis, tooling feasibility, and working prototype creation.
Testing & Validation
In-house goniophotometer verification, IP66 waterproof jet tests, and surge immunity certification.
Production & Delivery
Mass die casting, powder coating, ESD assembly, drop-tested export packaging, and on-time shipping.
Packaging & Global Project Delivery Support
We provide robust export packaging, drop-tested carton designs, and international logistics support. Custom tooling and volume OEM manufacturing are available across our entire commercial catalog: Solar Street Lights, Solar Flood Lights, LED Street Lights, LED Flood Lights, LED High Bay Lights, LED Wall Pack Lights, and LED Bollard Lights.
Ready to Evaluate Your Custom Lighting or Tender Project?
Share your CAD/STEP drawings, target photometric requirements, or tender documents with our engineering team for a full technical feasibility review and direct factory quote within 24 hours.